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Case Study: Scalable Manufacturing for High-Power Renewable Systems

THE CHALLENGE

A leading clean tech company developing advanced power conversion systems for renewable energy needed a manufacturing partner who could support complex builds with exceptional reliability. Their products had to meet strict thermal and electrical performance requirements, while maintaining durability in rugged outdoor environments. On top of that, demand was climbing — and speed to market was critical to stay ahead of competitors and capitalize on new opportunities.

THE DISTRON SOLUTION

DISTRON provided a full-service contract manufacturing solution tailored to the clean tech industry’s demands. From build readiness to final delivery, our focus was on precision, scalability, and dependability.

PCBA Expertise for High-Power Applications: We supported complex, multilayer PCB assemblies with high-current requirements, ensuring thermal control and signal integrity in extreme-use environments.
Environmental Stress Screening: Custom functional testing and stress screening protocols were implemented to simulate real-world field conditions — reducing early failures and increasing long-term product reliability.
Flexible Production Capacity: With a lean cell-based model, DISTRON scaled volumes quickly without compromising quality — helping the customer keep pace with growing demand.
Transparent Project Management: We maintained open communication, clear timelines, and tight control over BOM changes and component availability — keeping the program on track despite market fluctuations.

Clean Tech

THE RESULTS

The partnership enabled the clean tech company to bring a mission-critical product to market 30% faster — while reducing field returns and warranty claims. With DISTRON’s reliable processes and ability to scale on demand, the customer grew its installed base significantly, gaining traction in both commercial and utility-scale renewable energy projects.

Sustainable Innovation, Manufactured with Precision

Clean tech innovators need more than a manufacturer — they need a partner who understands performance, durability, and speed. At DISTRON, we help power the future with scalable solutions and dependable delivery.

Let’s build something that lasts.

Contact Us Today to explore a tailored manufacturing solution for your next product.

Or, Download Our Capabilities Guide to see how we drive results in various industries.